AddUp sets up MASSIF consortium to develop large-format metal powder bed fusion machines
AddUp has launched a joint initiative aimed at fueling the upcoming surge in innovation within the industrial and technological sectors, specifically focusing on large-format metal powder bed fusion.
MASSIF, which stands for Metal Additive System, Sustainable, Industrial, Eco-Friendly, is responsible for creating advanced metal 3D printing systems with dimensions reaching up to 1.5 by 1.5 by 2 meters. The initial machine designed with these ideas has a build size of 750 by 750 by 1000 mm. This project is a collaborative effort involving Cailabs, CETIM, Dassault Systèmes, ISP Systems, and Vistory.
AddUp has launched this joint initiative to enhance productivity, cut expenses, and address changing sustainability objectives. The new machines created from this endeavor will build on the strong base of AddUp's FormUp 350 system, which is currently utilized by various clients to manufacture items like medical implants, satellite parts, and components for the aerospace industry.
In a recent press release about their new project, AddUp highlighted that their MASSIF machines are set to boost productivity by 300%, cut part costs by 50-70%, and minimize powder waste to under 10%. These machines will also have the capability to create components up to 12 times larger than those made by current AddUp machines. They will be engineered to provide top-quality surface finishes, and strong in-process monitoring will guarantee that parts are printed accurately. Additionally, AddUp announced that MASSIF machines will operate using decarbonized energy.
As the main organization in the consortium, AddUp will oversee the design of the machine and the creation of a prototype that combines the technological components for process monitoring and ensuring production quality. Cailabs and ISP Systems will bring their expertise in laser beam shaping, with Cailabs aiming to enhance printing speed and productivity, while ISP Systems will concentrate on ensuring high-quality focusing. Dassault Systèmes will leverage its 3DEXPERIENCE platform to create virtual models that simulate products, manufacturing processes, and factory operations. Meanwhile, Vistory will develop a solution to ensure the confidentiality and integrity of manufacturing data. Lastly, CETIM will evaluate the manufacturing parameters for various materials and produce the initial demonstration parts for different target markets.
"The collaboration of top specialists, each an expert in their domain, made it possible for us to kick off the MASSIF project," stated Julien Marcilly, CEO of AddUp. "Our technological expertise in large-scale metal 3D printing will help us tackle the challenges of energy transition and enhance productivity for industries like aerospace, defense, and space, while working closely with our clients through a collaborative design process."
